Engineering expertise. Manufacturing excellence. Unified execution.
Where Engineering Meets Manufacturing
The Problem We Solved: As engineers developing advanced electronics, we faced a harsh reality: the disconnect between design and production was killing our margins. Like many manufacturers, we discovered that 80% of product cost is determined at the design stage, yet most manufacturing partners couldn’t influence those critical early decisions. After too many costly rebuilds and missed deadlines, we took control.
We built our own facility where engineering and manufacturing think as one—catching issues during design, not after production. This integrated approach delivers what traditional manufacturing can’t: 30% cost reduction through design optimization, elimination of expensive rework, and true innovation acceleration.
At 3DFS, engineering is more than design — it’s where manufacturability, performance, and cost converge. Our interdisciplinary team of electrical, mechanical, and materials engineers work as one to turn complex ideas into scalable, production-ready products.
Electronics production at 3DFS combines precision automation with engineering oversight. Every board is fabricated, populated, coated, and verified in-house for unmatched quality control and traceability.
Our CNC division specializes in Swiss-type machining and precision assemblies that meet aerospace and defense standards. Mechanical and electrical engineers collaborate directly with machinists to ensure perfect fit, finish, and function.
We analyze materials down to the nanometer, bridging R&D and quality assurance. Our analytical suite enables deep insight into structural, chemical, and mechanical behavior of advanced materials.
3DFS engineers materials from the atomic level up, enabling innovations that conventional fabrication can’t achieve. We control surfaces, coatings, and interfaces with nanoscale precision.
Built by Engineers, Proven in Production
3DFS began with a team of engineers determined to build the highest-quality assemblies for our SDE Vector Controllers. When traditional manufacturers couldn’t deliver the precision or reliability we needed, we brought production in-house—combining design, machining, and electronics under one roof. That decision changed everything. Costs fell, rebuilds disappeared, and our products reached a new level of consistency and performance.
As word spread, partners began asking if we could build for them too. What started as a necessity became a capability, and that capability became a service. Today, 3DFS Manufacturing supports manufacturing across defense, energy, and advanced technology, offering the same integrated engineering and manufacturing that transformed our own success.
Whether you’re designing next-generation electronics, building precision assemblies, or searching for a trusted U.S. manufacturing partner, 3DFS is ready to help. Our integrated engineering and production team eliminates the gap between concept and reality—accelerating innovation, cutting cost, and ensuring mission-ready reliability.