3DFS Manufacturing

At 3DFS, we recognize that navigating the intricacies of manufacturing can be a daunting task. To alleviate this burden, we have developed a comprehensive array of electronics manufacturing services tailored to support you throughout your entire journey, from the initial prototype stage to full-scale mass production. Our team, composed of seasoned engineers and highly skilled technicians, collaborates seamlessly to provide you with the expertise, resources, and adaptability you require and deserve.

This is where engineering meets manufacturing excellence, as we harmoniously blend technical knowledge with production proficiency to deliver unparalleled results.

Engineering

Assembly

Coatings

Testing & Quality

Engineering

Our engineering team offers comprehensive prototyping, development, and fine-tuning services across all levels. With expertise in analog, digital, and mixed-signal design, we perform system-level modeling, verification, signal simulation, and design verification. Our engineering services include schematic development, component selection, supply verification, BOM optimization, PCB layout, design, optimization, enclosure accommodation, thermal modeling, RF compatibility, certification preparation, testing, and industry compliance.

Assembly

SMT PCB Assembly

We use multiple SMT manufacturing lines which give us the versatility to provide prototyping through mass production volumes and to support your business from first delivery, through ramp-up, and into mass sales and distribution. Our flexible tooling at the sub-assembly level allows us to meet a wide range of needs.

Chip-on-Board Assembly

High-mix Assemblies with 1000+ components per board side

Variety of component sizes up to 01005

2 sided SMT and THD assembly

Metalwork and thermal cooling

We provide complete turnkey production of electromechanical assemblies and box builds. 3DFS Manufacturing provides the entire manufacturing process from sheet metal to cable harness, thermal management / liquid cooling and circuit boards to paint. We will complete the entire product integration as a turn key operation.

Selective Conformal Coating

We operate robotic conformal coating production lines with in-line UV and IR curing ovens for conformal and atomized Acrylic and Urethane coatings and can adapt our technology to extreme environments.

Water-based and VOC Free Coatings

Our processes conform to:

IPC-CC-830

MIL-P-28809

NASA-STD-8739-1

UL746C

Testing and Quality

Testing and Inspection

Every step in our electronics manufacturing process is monitored and trackable for optimum efficiency. Our comprehensive system for measuring production line performance allows us to proactively take steps and introduce continuous improvement to ensure the highest quality manufacturing and production.

Automated Optical Inspection

Sub-Micron X-Ray Inspection

Double sided Flying Probe

In-Circuit Electrical Test

Quality

Our electronics manufacturing operations put a high value on work quality, whether engineering, production, testing, or shipping. We employ the best and brightest who push our operations to be both flexible, and ultra efficient, and easy to work with.

Our collective company goal is to deliver 100% defect-free products on time with excellent customer service and ongoing support for any product needs.

3DFS Manufacturing

At 3DFS, our journey began with a team of passionate engineers driven to create the best electronics for our groundbreaking SDE Vector Controllers. However, we soon discovered that building high-quality, reliable products at fair prices was a daunting challenge. The lack of oversight and integration between engineering and manufacturing often resulted in costly failures and time-consuming rebuilds, hindering our ability to deliver products on time and within budget.

After all, the most expensive assembly is the one that requires a re-build.

Fueled by a determination to overcome these obstacles, we made the bold decision to venture into manufacturing ourselves. We established a facility that prioritizes product excellence above all else. By bringing the entire process under one roof – from design to production – we gained unparalleled control over every aspect of the manufacturing process. This allowed us to ensure that our products consistently met the highest standards of quality, efficiency, and cost-effectiveness.

As word of our exceptional manufacturing capabilities spread, demand for our services grew beyond our own products. Recognizing an opportunity to make a difference in the industry, we decided to offer contract manufacturing to customers who share our unwavering vision. Our experienced engineering team works hand-in-hand with our skilled manufacturing specialists to guarantee that every product leaving our facility is built to perform.

At the core of our philosophy lies the belief that true excellence in electronics manufacturing can only be achieved through the seamless integration of engineering expertise and manufacturing prowess. By providing comprehensive, end-to-end solutions and unwavering support throughout the entire product lifecycle, we empower our clients to bring their products to life without compromising.

Today, 3DFS stands as a testament to the power of passion, perseverance, and an unyielding dedication. Our story is one of engineers who dared to challenge the status quo, looking at first principles to revolutionize an industry – and we're only just beginning.

Contract Manufacturing - A Full Spectrum of Possibilities